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stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Quickness Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Quickness Reducer has been a foundation in food and beverage applications for many years. As a head in worm gear technology, Ever-Power Gear continues to improve product functionality by developing innovative designs to meet up more stringent needs and anticipated tightening of federal regulations in the meals and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown conditions. The units feature trusted 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas designed to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but purchasing a more corrosion resistant gearbox saves money and makes the most feeling in the long run. Unmatched product functionality in extremely caustic washdown applications combined with first class customer support makes Ever-Power Gear your first choice for speed reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all flat surfaces and prevents international matter accumulation or standing up fluid
Elimination of all exposed hardware promotes soft surfaces to optimize clean down effectiveness
Lubed for life with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-band to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer surfaces are polished and rounded to prevent organism growth on areas. SSHdR series Hollow Result Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-filled with EP food grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as completed goods with hollow output bore sizes which range from 1” to 2-3/16” with obtainable center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit is sold pre-filled with EP food grade lubricant. STAINLESS bushing kits can be purchased separately to allow for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic material covers supplied to fill up unused mounting slots
0-ring provided on input flange to avoid moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer excellent corrosion safety. They are rust evidence and able to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged lifestyle through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange provides a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, surface and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application versatility with all-angle mounting provisions, the widest selection of item bases and flanges and the biggest selection of stock reducer styles.
Mounting sizes are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is made for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is exactly what you need to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet up the HACCP and EHEDG rules, while your visitors vulue this increasingly more. The stainless worm gearbox drive program Ever-Power allows you to stay affordable but meet tcustomer demants.
The Ever-Power stainless worm gearbox types are designed to meet the guidelines. Because of this, they are resistant to a thorough cleaning regime, is made from hygienic components and so are also dead places, and horizontal surfaces whenever you can, avoided. Of program, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to warmth and pressure – No dependence on a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ Twelve months limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is ideal for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for lifetime lubrication and is made up of a stainless housing that is made for security in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of high quality. The series originated specifically for the meals industry and other industries where there are consistently stringent requirements for the level of resistance of the materials and the easy-to-clean design.
The gearboxes are constructed with a smooth stainless gear casing, they are existence lubricated and may of course be given oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial development, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and installation holes. Additionally it is possible to purchase the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other adjustments are performed on ask for including such as for example stainless spindle gears.
In instances where you want a complete hygienic gear engine, we will offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products could be cleaned with drinking water under great pressure from all directions. To achieve a standard protection of IP66 by assembly of gearboxes and electric motor, you must use a gasket of nitrile rubber for the joint. This implies that the apparatus motors are ideal for free mounting with out a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts available and can be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Professional. Online selection and ordering coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are made for sterile manufacturing environments. The product’s smooth surface and curved contour permits easy cleaning and bacteria-free surfaces, ideal for food digesting and pharmaceutical applications. The merchandise is designed and rated to IP69k offering maximum safety against contaminant ingress as well as leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless 700 Series quickness reducers are now available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are designed for maximum corrosion level of resistance and superior overall performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be designed for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Accredited and have many maintenance-friendly features including electropolished exterior complete, sealed engine flange, and covered hardware. To avoid miniscule niches that can sponsor microbial contamination, the nameplate provides been laser marked to supply a smooth uninterrupted surface area. A large internal oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temperature ranges and extended service life.

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