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precision planetary gearbox

AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light yet rigid housing and full compatibility with standard electric motor adapters. Highest Precision, Highest Torque and Quiet Procedure are provided by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is a worldwide leader in production of planetary gearboxes. Based on more than two decades of accumulated production and marketing experience, plus the highest level of technical production capabilities, Ever-Power designed and built a technically advanced, high rate, low backlash servo software planetary gearbox. Our Break through patented technology (over 6 patents), supplies the customer with the the best possible high precision helical reducer at an acceptable price and emerges with the only suggestion to toe 5-Year warranty in the industry today, like the seals and bearings. Our firm slogan is TRUTHFUL Accountable CREATIVE. The primary focus in daily operation is quality. We satisfaction ourselves on our commitment to quality; our duty, is customer satisfaction. We are continually improving processes, finding proper and effective solutions to provide clients new solutions for hard applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are used in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – details are offered on the specialized information pages in our catalog.
Product Features
Higher output torque rating by using spiral bevel gear design. 30% a lot more than straight bevel gear.
Allows input speeds up to 8 situations than with straight bevel gearing.
Improved load sharing through precision tooth style and longer services life.
Floor gears verified with advanced software, ensures smooth, peaceful operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for top stiffness.
Free of maintenance lifetime lubrication.
Patented sealing design for high acceleration and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios obtainable from 3~200.
With option premium backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and may withstand high radial and axial loads. They enable a straightforward design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are designed to use servomotors in machines requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash thanks to an extremely high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular get in touch with result bearingsoffer high radial and axial capacities, extremely high resistance against tilt, ideal control precision and extremely low-noise running because of an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input engine flanges: For any servomotor brand
Result shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an extreme resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity thanks to an huge, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
Top quality seals offer long term sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in very high operating safety and incredibly smooth operation. The typical series includes 1, 2, 3 and 4 levels planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All the torques you will ever need. Just imagine you skill with it.
Let’s discuss torque and precision. From many years Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. While many manufacturers stop the typical range in about 1000 Nm, we create heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning combined with a high value of torque transmitting. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH).
The biggest Backlash range. Purchase what you need, no more.
Frequently customers ask us “I need a robust precision planetary gearbox yet I don’t really want to pay a cost for <3 arcmin gearbox, because 10 arcmin is enough for the device...”. We have the solution. Ever-Power supplies the biggest range of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are various planetary gearboxes on the market with compatible output dimensions. So, you count yourself lucky because you can choose among many brands, right? But if you produce high precision machines and you are looking for a kick-ass high precision planetary gearbox, after that it is not so easy. Ever-Power Ever-Power planetary gearboxes are created for the best torsional rigidity. Why? Because torsional backlash usually is the main element of the full total backlash when the electric motor is running at complete load. Therefore we did a hand and hand comparison between a typical model Ever-Power and the very best alternatives. Ever-Power came ahead, rather than by chance. Ever-Power supplies the planetary gearbox (with output shaft) with the very best torsional stiffness. Ever-Power gearboxes are more specific and that offer greater results even (and specially) in high-dynamic situations.
Transmitting Ratios. World’s biggest range
Our customers create many kinds of machines. Thus you can expect the biggest selection of transmission ratios in the globe. Thus, our consumer can optimize their machine perfectly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their clients needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the optimum capacity at the output shaft. So, we have designed the Ever-Power gearboxes with a single-piece huge diameter output shaft – planet carrier. We utilized the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output convenience of machines with a sizable number of cycles each and every minute. From a modern packaging machine to a strong NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and great surface finishes, enable the Ever-Power to use at high efficiency values, 98% for one stage gearbox and 96% for a two phases gearbox. Efficiency values depend on torsional backlash, acceleration, ratio, ambient temperature, etc. The average efficiency level varies based on the number of stages as demonstrated in the technical data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a particular synthetic lubricant that delivers lifetime lubrication.
Gears, planet carrier and housing
The ring gear, made of steel, is an integral part of the housing, sun and planet wheels are constructed with contemporary treated steels, and the insight bearing flange is made from aluminum. The single piece world carrier and output shaft is made of ductile iron, resulting a robust design.
Design and mounting positions
Ever-Power high precision planetary gear units will often have an square output flange with holes and will be mounted in virtually any position. However, on demand, we can also supply gearboxes with round output flanges with threaded holes.
Motor connection
The motor installation is very easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is suitable for constant and intermittent program with easy shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and high quality synthetic lubricant.
Selection of the best gearbox
Ever-Power provides you with 2 tools to assist you choose the proper gearbox:
Select the gearbox with our on-line “Gearbox Design Tool”, or
Fill the “contact form for a new application”, found in our catalog, and send out it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Result torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Output torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000

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