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China Professional Aluminium Housing Nmrv Series Power Transmission Worm Gearbox components of gearbox

Product Description

 

Detailed Photos

 

 

 

Product Description

Components:
1. Housing: Die-cast Aluminium Alloy Gearbox (RV571~RV090)Cast Iron Gearbox (RV110~RV150)
2. Worm Wheel: Wearable Tin Bronze Alloy, Aluminum Bronze Alloy
3. Worm Shaft: 20Cr Steel, carburizing, quenching, grinding, surface hardness 56-62HRC, 0.3-0.5mm remaining carburized
layer after precise grinding
4. Input Configurations:
Equipped with Electric Motors (AC Motor, Brake Motor, DC Motor, Servo Motor)
IEC-normalized Motor Flange
Solid Shaft Input
Worm Shaft Tail Extension Input
5. Output Configurations:
Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in CHINAMFG Shaft Output

Models:
Hollow Shaft Input with IEC-normalized Motor Flange
RV571~RV150
Solid Shaft Input
RV571~RV150

 

Product Parameters

Technical Data

Models

Rated Power

Rated
Ratio

Input Hole
Dia.

Input Shaft
Dia.

Output Hole
Dia.

Output Shaft
Dia.

RV571

0.06KW~0.12KW

5~60

Φ9

Φ9

Φ11

Φ11

RV030

0.06KW~0.25KW

5~80

Φ9(Φ11)

Φ9

Φ14

Φ14

RV040

0.09KW~0.55KW

5~100

Φ9(Φ11,Φ14)

Φ11

Φ18(Φ19)

Φ18

RV050

0.12KW~1.5KW

5~100

Φ11(Φ14,Φ19)

Φ14

Φ25(Φ24)

Φ25

RV063

0.18KW~2.2KW

7.5~100

Φ14(Φ19,Φ24)

Φ19

Φ25(Φ28)

Φ25

RV075

0.25KW~4.0KW

7.5~100

Φ14(Φ19,Φ24,Φ28)

Φ24

Φ28(Φ35)

Φ28

RV090

0.37KW~4.0KW

7.5~100

Φ19(Φ24,Φ28)

Φ24

Φ35(Φ38)

Φ35

RV110

0.55KW~7.5KW

7.5~100

Φ19(Φ24,Φ28,Φ38)

Φ28

Φ42

Φ42

RV130

0.75KW~7.5KW

7.5~100

Φ24(Φ28,Φ38)

Φ30

Φ45

Φ45

RV150

2.2KW~15KW

7.5~100

Φ28(Φ38,Φ42)

Φ35

Φ50

Φ50

Ratio: 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Installation:
Flange Mounted
Foot Mounted
Torque Arm Mounted
Lubrication:
Grease Lubrication
Oil-bath and Splash Lubrication
Cooling:
Natural Cooling

Certifications

 

 

 

Company Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns rich experience in this line for many years.

We are 1 direct factory, with advanced production equipment, the strong development team and producing
capacity to offer quality products for customers.

Our products widely served to various industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,wooden etc. Main markets: China, Africa,Australia,Vietnam, Turkey,
Japan, Korea, Philippines…

Welcome to ask us any questions, good offer always for you for long term business.

FAQ

 

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

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Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Worm Gear
Step: Single-Step

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

  • Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
  • Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
  • Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
  • Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
  • Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
  • Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
  • Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
  • Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
  • Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
  • Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China Professional Aluminium Housing Nmrv Series Power Transmission Worm Gearbox   components of gearbox	China Professional Aluminium Housing Nmrv Series Power Transmission Worm Gearbox   components of gearbox
editor by CX 2024-03-26

Gearbox-worm

As one of leading gearbox worm manufacturers, suppliers and exporters of mechanical products, We offer gearbox worm and many other products.

Please contact us for details.

Mail: [email protected]

Manufacturer supplier exporter of gearbox worm

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